Friday, June 12, 2015

Why need circuit protection?

Current flow in a conductor always generates heat. The greater the current flow in a given size conductor, the hotter the conductor. Excess heat is damaging to electrical components and conductor insulation. For this reason conductors have a rated continuous current carrying capacity, or ampacity. Overcurrent protection devices, such as fuses, are used to protect conductors from excessive current flow. Fuses are designed to keep the flow of current in a circuit at a safe level to prevent the circuit conductors from overheating.

Excessive current is referred to as overcurrent.overcurrent is any current in excess of the rated current of equipment or the ampacity of a conductor. It may result from overload, short circuit, or ground fault

An overload occurs when too many devices are operated on a single circuit, or if a piece of electrical equipment is made to work harder than it is designed to work.

Every circuit requires some form of protection against overcurrent and the heat it produces. For example, high levels of heat to insulated wire can cause the insulation to break down and flake off, exposing the conductors.

When exposed conductors touch, a short circuit occurs, and the circuit resistance drops to nearly zero. Because of this very low resistance, short circuit current can be thousands of times higher than normal operating current.

The heat generated by short-circuit current can rise to dangerous levels quickly, causing extensive damage to
conductors and connected equipment. This heat-generating current must be interrupted as soon as possible after a short circuit occurs. Slight overcurrents can be allowed to continue for some period of time, but as the overcurrent magnitude increases, the protection device must act more quickly. In order to minimize costly damage, outright short circuits must be interrupted almost instantaneously.

When a short circuit occurs in an unprotected circuit, current will continue to flow until the circuit is damaged, or until the power is removed manually. The peak short-circuit current of the first cycle is the greatest, and is referred to as peak let-through current . The electromagnetic force associated with this current can cause mechanical damage to electrical components.

A properly used overcurrent protecting device will open the circuit quickly, limiting peak let-through current and energy.

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