Showing posts with label manufacturing industries. Show all posts
Showing posts with label manufacturing industries. Show all posts

Sunday, March 29, 2015

solenoid valves



Most solenoid valves operate on a digital principle. They therefore
possess two distinct states, which are (1) - when the coil is
activated by an electrical current, and (2) - when the valve is resting
(without electricity). Valve functions are defined from the resting
position.
The direct acting or pilot operated solenoid valves may have two
functions:



Normally closed (NC)
A solenoid valve is normally closed (abbreviated - NC) if there is no
flow across the valve in its resting position (with no current on the
solenoid contacts).
Symbol
Please note that in the case of 3-way solenoid valves, port A is
open to port R which, for example, enables the valve’s single-action
cylinder to be exhausted to atmosphere.
Normally open (NO)

A solenoid valve is said to be“normally open” (abbreviated NO)
when it enables fluid to pass in its resting position (with no current
on the solenoid contacts).
Symbol
A specific choice of entry ports can change a valve’s function.
However, since balanced-force calculations take rebound effects,
coil effects and the effects of pressure exerted on the seal into
account, the performance of an NC valve fitted in an NO position
would be reduced. In this configuration it would be better to choose
a universal solenoid valve.

Latching or Bi-stable
applications a short electrical impulse enables the solenoid valve
to be opened or closed, and thanks to the residual effects of a
permanent magnet this is sufficient for maintaining the valve in a
particular working position with no electrical energy consumption.
A short impulse of inverted polarity ensures the valve’s return to its
previous position. Electrical power consumption and heating are
almost negligible.

Sunday, February 15, 2015

Labeling machine

Labeling machine is used to paste label of the product on each bottle.



Labeling machine must has a tank for the glue and it must be heated very well before starting the machine cycle.

almost of Labeling machines use servo motors to obtain high accuracy and very fine movement.

The Labeling machine in-feed is a filled and capped bottles but the out-feed is filled, capped and labeled bottles.

Saturday, February 14, 2015

Air Conveyor

Air conveyor is a conveyor that empty bottles hanged on and moved by air pressure to the next stage of production.


In beverages manufacturing air conveyor transfers empty bottles which produced by blowing machine to the filling machine.

But how bottles pushed from the out-feed of blowing machine to the in-feed of filling machine?
You must install several air blowers on the air conveyor to produce pressured air towards the destination by sufficient pressure and sufficient flow rate to can push many bottles in the same time in one line.

The number of blowers you need to install on air conveyor depends on the length of  air conveyor and the number of curves found in air conveyor.

 

Tuesday, February 10, 2015

Industrial Area

In this post I'd like to explain how to think and initiate your new industrial business.
As an example let's talk about beverages manufacturing .
First you must think about the area that you will need to install your production line,The production line may be a lot of machines (We will discuss this later).





So you have to study the area of your site and min. area that the production line need
taking in the consideration the area needed to store the materials needed by the all production line, the area needed to each machine materials and the spaces for movement for both forklifts and persons(operators).

You can use software tools to design the layout of the industrial area like Auto-cad to make sure that all spaces you need will be fit before you start transfer and install machines.

Before you start you must make sure that the area you have is processed very will to be qualified to install  the machines to make the ground qualified to withstand the wight and the vibration will done by the machines and you must make sure that the ground has drain channels  in the right places,It's good to make that clear in your layout design.

The production line for beverages manufacturing is consist of several machines, I will mention them here then I will talk about them individually in more details.
Blowing machine,Air conveyer, Filling machine, Labeling machine, Box formatting machine, Incamatic machine, Cartooning machine,Palatalizing machine.

To be continued in next post...